Application of PTFE Fabric, Silicone Fabric and PTFE Film
|Aircraft Composites Manufacturing
ESONE product is used in the manufacturing of composite aircraft components, like mold release tape, vacuum bagging bleeder cloths.
Mold release tape is applied directly to the mold, allowing for a clean and easy release surface. And the porous PTFE fabric provides excellent release and is used as breather fabrics, allowing for air and volatiles to escape
|PTFE Radome Cover
Due to the low dielectric constant, low loss tangent and low interference with microwave frequencies, ESONE high performance PTFE coated fiberglass fabric is the perfect solution for radome cover for devices such as satellite terminal, portable radomes for VSAT, flexible planar radomes, Fly away satellite communications terminals and microwave communication antennas.
|Convoluted tubes & wire wrap insulation
Due to the high dielectric strength of PTFE and strong mechanical strength of glass fiber, PTFE coated fabric is the great solution for shielding of electrical cables and individual components.
What’s more, since PTFE tape or fabric offer abrasion resistant insulation and low friction surface, ESONE’s product can serve the most demanding industrial electrical needs in modern aircraft industry.
|Compression Moulding Releasing
Compression moulding is a cost effective processing for the production of high tensile and lightweight automotive parts.
ESONE PTFE release tape, release belt and release sheet is a processing aid for bonding, converting or shaping materials into composite parts. Our product will protect the reusable moulds and offer easy release surface, and due to the superior heat resistant property, high mechanical strength and strong abrasion resistance, the high quality of finish product and high production capacity will be ensured.
|Thermal & Pressing Lamination Manufacturing
Thermal lamination is a typical process for producing lightweight and high performance composited material in automotive industry.
ESONE PTFE release fabric is a important aid for the lamination operations of decorative material, organo sheet, molten polymers, adhesives and others. These PTFE coated fabric is used as release sheet or conveyor belt due to the excellent temperature resistance, abrasion resistance and easy release surface. ESONE release solutions will ensure the excellent surface of finish product and maximum the output & machine productivity.
|Low Friction Actuator Liners
ESONE PTFE coated fabric is the effective friction control solution for the fast reacting EM solenoids for automatic transmissions, carbureter, solenoids and others.
These PTFE coated fabric is lightweight and flexible composite material that act as a low friction liner, by reducing the level of friction and enabling improved transmission reponsiveness, this liner assit in making carbureter & solenoids more efficient in energy.
ESONE Teflon coated liner can offer long lasting performance and help the economics of automobile by reducing the space and weight.
|Carbon Fiber Composites
Carbon Fiber Composites in automotive industry like doors, side mirror, hoods and life-gates are the easiest options to reduce the weight of vehicle, and other significant options such as seats, under-tray, instruments, engine covers is expected to nearly double usage from 2015 to 2020.
ESONE PTFE coated fabric is used as release sheet or release belt in the production of carbon fiber prepreg, such as heat press processing, vacuum bagging system and others.
|Rubber extrusion and curing
ESONE PTFE coated fabrics are a perfect solution for the rubber extrusion and curing line. Our product widely used in the manufacture of rubber profiles, ESONE PTFE belts can continuous working below 260°C and offer excellent release during curing and cooling of PVC, PU, PE or others.
The non stick surface means that nothing will be left on the Teflon belt, this belt will transfer rubber through the microwave oven or electric oven for curing process and the rubber will has excellent smooth surface.
|Tire cord fabric manufacturing
During the manufacturing of tire cord fabric, high performance polyester yarn and nylon get twisted and woven into fabric, and in order to increase bonding between rubber and fabrics, the adhesive latex will be added to the fabrics.
And ESONE PTFE adhesive fabric will be stuck to the roller for the easy release in the heat-treated process, the dimensional stability of tire cord fabric will be improved in this process.
|Floating Roof Sealing
ESONE is offering the flexible Teflon fiberglass composites material for satisfying demands for chemical compatibility and reduce vapor emissions, making the petroleum storage tanks safer. In the floating roof storage system, the loss of vapor into the atmosphere is limited by ESONE Teflon non porous fabric. And Teflon coated flexible sheet can be used as containment liner in the storage system.
These non porous and flexible Teflon fabric composite is the superior support for long life time and high reliability in storage, containment and chemical processing.
|Tent & tray for storage of dangerous goods
ESONE PTFE impregnated fiberglass fabric is the excellent solution for the storage of corrosive, inflammable and explosive dangerous goods. By fabricating these flexible fabric into tent or tray, it can offer superior reliability for the storage of dangerous goods.
These fabric is flexible, non stick, chemical resistant, flame resistant and environmental resistant, ESONE's product can offer long lasting property and superior reliability property.
|PTFE Conveyor Belt for drying
PTFE conveyor belt is workable for all kinds of heating system, due to the non stick surface, high mechanical strength, light weight, heat resistant and cost effective, this belt is a perfect solution to replace metal belt for drying.
-ESONE PTFE coated cloth is used for electrical insulation such as aerospace wire wrapping and electrical coil and phase insulation.
-Our PTFE Fabric has excellent mechanical strength, high dielectric constant, strong chemical resistance and heat resistant to 500°F/260°C.
-ESONE PTFE fabrics are also used as linings for the coils of superconducting magnets in order for reducing noise and vibration.
|FPCB CVL Lamination
ESONE PTFE coated fabrics are used as release liner for CVL (coverlay) lamination or quick lamination, since our material has high mechanical strength and offers excellent release and non-stick property.
Excellent smooth, easy release and defect free PTFE fabric will maximum the output in FPCB manufacturing process.
|PTFE Copper Clad Laminate (CCL)
PTFE CCL market is expected to has a high speed development in these years, this product is a type of CCL which use PTFE impregnated fiberglass fabric as a basic material. It has excellent dielectric properties, obvious advantages in the high frequency circuit board, which also has high request of the property of PTFE fabric.
|Low Friction Linings for printer
Used as printer components, ESONE low friction linings act as a linear glide bearing within high speed, high productivity printers. They facilitate consistently-smooth movement of the paper over many thousands of cycles by reducing the frictional force required.
ESONE fabric can continuously use over millions of cycles due to the excellent wear property.
PTFE film is generally used on TFT-LCD Module and PDP Module process, especially in ACF Bonding process of TFT-LCD Module, this film’s function is shock-absorber of bonding tool and protecting glass panel from breaking damage cause by particle and unbalance of PCB size.
|Solar Module Lamination
PTFE coated fiberglass fabric is used as non-stick release liner or belt in Photovoltaic(PV) module vacuum lamination processes.
Due to the durable, high mechanical strength, defect free and excellent release property of our PTFE fabric, ESONE helps our customers to minimum the production off time and increasing module's quality.
|Wind Turbine Blades Release
This application also use PTFE porous fabric and PTFE adhesive fabric. We customize PTFE porous fabric with balanced porosity & release property, and has high mechanical strength. For PTFE adhesive fabric, our mold release tape is easy release and has high mechanical strength, so that it can be reused many times easily.
|Fuel cells isolating membranes
ESONE PTFE thin film and PTFE coated fiberglass fabric further promote the efficiency of fuel cells, which offer modularity to cell system and work as a tight separator and seal within the cells.
ESONE protection solution is based on multi-layer, multi-material PTFE based composites, and is reinforced with fiberglass or aramid fabric, which has the ability to perform and separator well in the challenging conditions from -150°C to +300°C, frequent flexing, elevated pressures and exposure to chemicals.
|Catalytic Layers Manufacturing
A fuel cell is an electrochemical cell that converts the hydrogen and oxygen into electricity through a pair of redox reaction, it is green and efficient which is a important way in helping protect our environment.
ESONE PTFE coated fabric is the release belt in the decal process for the production of integral catalytic layers of fuel cells. The decal process is in a harsh working environment which is sticky and hot, and due to the heat resistant property and mechanical strength of ESONE belts, they are the reliable carrier for the catalytic ink and decal substrate.
PTFE Fabric or Silicone Fabric is used as expansion joint in coal-fired power stations, chemical plant and so on, which is designed to serving reliable in severe working environment with high temperature, high corrosion, constant vibration etc.
|Oil and Gas
Due to the superior corrosive chemical resistant property and outstanding dielectric strength, PTFE adhesive tape and PTFE adhesive film is used as wrapping insulated material for cable in drilling oil field and many other harsh working environment in oil and gas industry. And Fluorine coated fabric or silicone coated fabric is used as insulation protection blanket since these composited material has unique properties.
|Luxury vinyl tile
Luxury Vinyl Tile (LVT) is a fast growing market in both residential and commercial construction, this tile is different from traditional flooring like ceramic or wooden tile(flooring).
PTFE Heavy Belt is used as release sheet or belt for the lamination of LVT.
|Floors backed with Padded and cushion
Padded and cushion backed flooring like anti-fatigue mats, therapeutic pads, artificial turf and traditional carpeting, is using PTFE fabric as release belt for curing and cooling process.
ESONE PTFE belt offer excellent release, chemical resistant and long life time property.
|Recycled rubber mats manufacturing
Crumb Rubber flooring or Nitrile backed nylon carpet, like walk off mat, is using PTFE fabric as release belt for curing and cooling process.
ESONE PTFE belt offer excellent release, chemical resistant and long life time property.
|Walk-off mat manufacturing
Walk off mat appears in our lives all the time, it suppress dirt and dust in homes, buildings and offices, aid against fatigue on the floor of factory and office.
ESONE PTFE coated fiberglass belt will offer easy release after the curing cycle, and the texture of PTFE fabric will be marked on the surface of nitrile rubber. ESONE PTFE belt is critical in this application because of the high curing temperature of nitrile rubber, and the easy release property.
|PVC Welded Doors & Windows
Due to the high heat insulation property, good environmental resistance and strong mechanical strength, uPVC window and door is an increasingly popular and cost effective solution for buildings around the world.
This Teflon coated fiberglass fabric is workable in all kinds of heat plate welding process, such as V, flat and combined welding platens, including RF and microwave systems. ESONE fabric offer excellent welding plate protection and provide the long lasting non stick property.
|Carpet yarn heat curing
ESONE PTFE dryer belt transport untreated carpet yarn through high humidity ovens, this gives carpet yarn shape memory, stain-resistance and ready for use in the next process of weaving or tufting.
PTFE coated mesh belt and PTFE coated solid belt is able to resist high temperature and high humidity environment as well as the chemical property from the yarn of PET, Acrylic, Nylon, Polyester, Polypropylene, Wool and others.
Due to the superior long lasting non stick property, ESONE PTFE conveyor belt is the excellent release solution for the contact grilling application. And ESONE Teflon belt for food processing industry is coated with special formula, in order to resist the extreme heat, high oil, abrasion, moisture permeation and continuously pressure on the belt. These belts have superior dimensional stability for improving tracking and belt life.
|Tortilla & Crusts Manufacturing
With the special formula and construction of the Teflon belt for tortilla industry, the output of customer's product will be increased and the cost for production will be reduced, because of the excellent long lasting non stick surface and high mechanical strength of ESONE belts.
The quality of ESONE Teflon belt is better and better due to the increasingly customer's demand in a more non stick surface, more oil permeation resistance, better heat transfer, stronger abrasion resistance and a superior dimensional stability in order to resist the repetitive contact with heat press.
|Grill Release Liners
ESONE high quality grill release sheet is workable for both upper and lower fast food grills, which guarantee the even heat sears the food and offer the continuously non stick surface for any kinds of food. The excellent abrasion resistance and tear resistance sheet has durable lifetime, these sheets can resist high temperature, oil permeation and offer long lasting property!
ESONE Teflon belting is the release solution for industrial pet food & jerky steam cooking production.
This heat resistant PTFE belt will maximum the output of the customer's machine and minimize the downtime in the production. ESONE PTFE belt is the long lasting and reliable conveyor belt for steam cooking food processing industry.
|Vertical and Horizontal Toaster Belts
In the Quick service restaurant, toasted buns is the standard menu item. ESONE Teflon coated release belt & sheet and silicone belt is the conveyor belt for the bun toasting machines.
ESONE product offer long lasting non stick surface and providing excellent heat transfer property. We also customize the silicone belt with different texture in order for increasing the force of friction and cooperate the operation of the machine.
|Vacuum Drying & Desivac
ESONE release solution for vacuum drying, freeze drying or lyophilization applications of pharma product and food which are subject to strict hygiene regulations. ESONE drying belt is food grade, and offer superior non stick & easy to clean surface with freezing temperatures. These non stick Teflon belt will provide the reliable release from dried products, and ESONE is offer different mesh size according to customer's request.
Fusing process is a important method of fabric joining in apparel manufacturing, this process is used to attach the interlining of shirt or outwear.
For the fusing machines, every operators are allocated to the PTFE Endless Belt, this no joint Teflon conveyor belts allows exact positioning of the parts. Fusing machines are also used in the furniture and automotive industry for applying knitted spacer, foams or non-woven fabrics to leather.
Insulation Jacket is designed to help customers save energy when traditional insulation is not practical, it is customized and wrapped outside pumps, filters, exchange, pipeline, valves, freeze protection and so on.
PTFE fabric and Silicone fabric is used as the outer wrapping insulated material for insulation jacket
PTFE coated fabric, heat resistant foam and heat resistant PTFE thread will be used to make Teflon Pillow.
This heat resistant pillow is applied to heat press machine for cushion and release.
PTFE Pillow and PTFE cover can be sold together for T-shirt & shoe & coat OEM logo printing.
|Heat Sealed Packaging
ESONE PTFE belting is used as conveyor belt to prevent polyethylene film sticking on the surface. Our belt last long, offers quick replace and easy to use.
Our belts for food packaging and sealing are available in tear resistant and porous versions for flexible packaging.
|Heat Shrinking Packaging
PTFE mesh belt is used to conveyor material pass through the heating tunnel, which will shrink the thin plastic to conform to the contours of the package.
Silicone coated fabric is installed at both ends of oven, which will keep heat inside the oven as much as possible.
|Plastic bag manufacturing
Plastic bag is heat welded by high speed for sealing, and PTFE coated fabric or PTFE self adhesive fabric will be needed for this application, since ESONE PTFE fabric can withstand high welding temperature and offer non stick & easy release surface, so the sealed bag can easily release from the welding part.
ESONE tear resist fabric or adhesive tape is also available for this application.
|Plastics and Polymer Processing
|Foam production and curing
ESONE PTFE coating fabric is the excellent processing aid for the foam production and curing, which allows the transport through high temperature and avoid sticking to the polymer material during curing.
PTFE coated cloth & belt can continuously work up to 260°C (500°F) and for a limited time even up to 300°C (572°F).
|Carbon Fiber Reinforced Composite
Carbon fiber reinforced composite has higher strength than steel, and is much more lighter and softer.
Teflon coating fabric will be used as conveyor belt or release sheet in the processing of carbon fiber reinforced composite. Or be cut into the shape of product (like Carbon fiber hockey), and act like release fabric for the product.
|Rubber casting and curing
ESONE PTFE coated belt is used for transporting rubber from casting, curing to cooling process, offering excellent release property and long lasting performance.
The surface of PTFE belt can be very smooth or textured based on the expected surface roughness of the final product, surface is adjustable.
|Bake & Grill
|PTFE Grill and Bake Mat
PTFE Grill mat, PTFE Grill Mesh, PTFE Grilling basket is available for grilling.
For oven use, PTFE baking liner, PTFE oven liner and Silicone baking mat will be workable.
ESONE is selling to Costco, Walmart, QVC, Kitchen corner, Amazon vendors, online shopping and doing OEM service for many famous brand.
|PTFE belt for Non woven fabric
ESONE PTFE open mesh conveyor belt or PTFE solid belt is the product of choice in non-woven fabric thermal bonding process, due to the heat resistant and non stick surface of ESONE belting,
High quality basic materials and PTFE coating of the conveyor belts provide the long-lasting, reliable release performance for this application.
|Digital Printing and Drying
Digital printing is a modern way to print pattern, different from traditional printing, digital printing minimize the printing cost and speed up the printing time.
PTFE mesh conveyor belt is used in the digital printing and drying, since PTFE mesh belt is Non stick, heat resistant, easy to install and cost-effective.
|Dyeing or Printing
Due to the non stick surface of PTFE Adhesive Sheet, ESONE product is used in Dyeing industry, in order for offering heat resistant and non stick surface.
|Thermal Spray Masking Tapes
Thermal spray coating techniques such as HVOF (High Velocity Oxygen Fuel), flame powder spraying, arc wire spraying, flame wire spraying, plasma spraying and cold gas spraying, have challenging working environment in the high temperature, high stress abrasion, high corrosion and high thermal degradation.
ESONE masking tape is the excellent non stick solution for thermal spray applications, and a variety of thermal spray masking tapes are available for chose according to customer's applications and needs.
|Wood Processing and Lamination
|Wood Processing and Lamination
-ESONE PTFE coated fabrics are an excellent solution for use in the process of laminating decorative films to the MDF products.
-Multiple sheets of veneer, plywood or solid timber are using strong adhesive to bond together. Our PTFE coated fabric is used as release sheet for lamination or belt for adhesive curing.